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Bio-Foam

Evoco has developed a range of patented polyester polyurethane Bio-Foams that are designed for performance first and made from an industry-leading bio-content of up to 85%.

Bio-Foams built for high-performance applications in durable goods

Watch the video below to see how Evoco’s innovative materials helps easily decarbonize the material supply chain for the materials we walk on, sleep on, and drive in. 

Features & Benefits

High-Performance Properties

Delivers superior cushioning and comfort, strength, flexibility, and wear resistance to exceed industry standards.

Versatile Processing Options

Evoco's patented high-performance polyurethane adapts to various production methods for design flexibility.

Significantly Reduced Toxicity

Toxic ingredients removed from material composition, such as dangerous crosslinkers, heavy metal catalyists, and volatile blowing agents.

High Renewable Bio-content

Reduces reliance on fossil-derived materials and significantly lowers CO₂e overall footprint.

Lightweight and Durable

Offers long-lasting comfort and performance for footwear and other applications, reducing the need for frequent replacements.

FATES™ Bio-Foam Cast PU

Cast molding applications (also known as “poured PU”, or “Cast PU”) have shown excellent overall mechanical attributes and superior durability under both simulated and real-life aging conditions. 

FATES™ Bio-Foam OCST

FATES Bio-Foam Open Cell Sheetstock Technology (OCST) is a game-changing low-density, plant-based foam material designed for large-scale applications. The OCST provides low-carbon, high-performance properties with minimal end-of-life impact. With OCST, material designers can explore three versatile production options: die-cut, compression, and memory foam.

Durable Consumer Goods Applications

Automotive

Apparel

Cushioning

Footwear

Furniture

Mattresses

Packaging

Sports and Lesiure

Explore Our Commercial-Ready FATES™ Bio-Foam Formulas

Looking for samples or custom options? Get in touch with the Evoco team.

All FATES™ formulas can be tailored to your needs—whether it’s color, density, rebound rate, or other key properties.

Trusted by Footwear Brands: Proven Applications, Customized Performance

With partnerships spanning four continents and a growing roster of global brands, Evoco has delivered millions of insole and midsole components across diverse footwear categories, from rugged outdoor to premium luxury, everyday lifestyle, high-performance athletic, and protective safety.

Substantial Carbon Reduction

FATES™️ Bio-Foam's Life cycle GHG emissions are up to 70%* lower in comparison to conventional fossil-derived polyurethane foams.

*LCA Third-Party Verified (Cradle-to-gate) ISO 14040/44 Standard

Third-Party Certification Spotlight

USDA Certfied Biobased Product

FATES™️ bio-content is certified at up to 81% organic carbon, for a total bio-content of up to 85%.

GreenCircle Bio-based Supply Chain Certification

GreenCircle has certified our commercialized FATES™️ supply chain at a bio-based content of up to 76%.

The Eurofins | Chem-MAP Vegan Verification

FATES™️ bio-content is 100% plant-based materials and 0% derived from animal origin.

Testimonials

Let’s Talk Material Transformation

Unlock Your Potential with Evoco’s Innovations and Make a Material Difference.
Contact Us Today to Explore Tailored Solutions for Your Industry.